Sundon – BESS

Designing resilient grid infrastructure under real-world constraints

DACI Utilities Engineering Consultancy was appointed to undertake the civil design associated with a 50MW Battery Energy Storage System at Sundon, off Water End Lane, Luton.

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Civil
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Battery Energy Storage
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Sundon, Luton, UK
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Confidential
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Project Overview

Enabling Renewable Integration

DACI Utilities Engineering Consultancy was appointed to undertake the civil design associated with a 50MW Battery Energy Storage System at Sundon, off Water End Lane, Luton. The site occupies open, undeveloped land immediately adjacent to the existing Sundon Substation.

DACI delivered several civil design packages, covering earthworks, drainage, access and hard standing through to individual foundation design for every item of plant in the compound — carried from first draft through client approval to Issued For Construction.

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Project Overview

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50MW battery energy storage development

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Major civil design packages delivered by DACI

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Compound coordinated through a proposed 3D federated model

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Earthworks, drainage and roads taken from first draft to IFC in under three months

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Capacity
50 MW
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Sector
Battery Energy Storage
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Location
Sundon, Luton, UK

DACI Scope of Work

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Civil Strategy report and overall civil layout
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Earthworks, drainage, roads and paths
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Battery units, twin skid inverters and storage containers
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Environmental control and auxiliary transformer foundations
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Customer control room, fencing, ducts and troughs
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CCTV and lighting foundations, and CDM earthworks and drainage

Critical Obstacles

An undeveloped site required the full civil, foundation and coordination solution to be designed from first principles alongside live, operational substation infrastructure.

01

Ground Conditions — Weak Subgrade

CBR values 1–6% require capping layers; groundwater at 0.12–0.60m BGL necessitates sump pumping; shallow chalk at 1.0–2.0m BGL, SPT N-values 5–60, GW 0.14–3.4m, bearing 75 kN/m².
02

Foundations — Parallel Foundation Packages

Battery units, twin skid inverters, environmental containers, storage containers and the auxiliary transformer each required separate foundation design, all progressing simultaneously.
03

Coordination — Competing Ground Space

Foundations, ducting, drainage and access roads all compete for the same ground within a compact compound, where a late clash is expensive to resolve on site.
04

Site Formation — Undeveloped Baseline

No existing access, hardstanding or drainage infrastructure was present. The full civil solution had to be designed from first principles alongside live substation infrastructure.
05

Equipment Clash — 300T Crane Equipment Clash

300T crane may clash with MV side on turns; outrigger span exceeds available space. Residual clash around MVS4; middle road clear area remains narrow.

DACI Solution

Engineering Response

DACI delivered a single coordinated package rather than a series of isolated designs, opening with a civil strategy report that set the site wide approach to earthworks, drainage and formation before individual foundations were developed.

A proposed 3D federated model brought the civil, structural and equipment layouts together, allowing clashes to be identified and resolved at design stage rather than on site.

  • Civil strategy report setting the site wide approach
  • 3D federated model coordinating civil, structural and equipment layouts
  • Separate CDM earthworks and drainage design for construction safety
  • Cross-discipline coordination and interface management
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Outcome

Earthworks, drainage, roads and the civil strategy report carried from first draft to Issued For Construction. The project is live, with the remaining foundation packages approved.

Wider Impact

Supporting the UK's Low-Carbon Future

Sundon adds 50 MW of flexible storage capacity to the UK electricity system, supporting network stability and enabling integration of intermittent renewable generation. The scheme demonstrates efficient land use beside existing grid infrastructure, concentrating new development where capacity is already established.

This project exemplifies how utility-scale BESS facilities can be engineered to deliver both renewable integration and system flexibility critical to achieving UK net-zero objectives.

  • Enables large-scale renewable energy integration at transmission level
  • Improves grid stability and flexibility across the UK network
  • Directly supports UK decarbonisation and net-zero objectives
  • Engineering methodologies reapplied to subsequent BESS schemes
  • Establishes DACI as a proven leader in grid-scale storage infrastructure
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Conclusion

Technical Expertise, Delivered.

Sundon demonstrates DACI's capability to deliver a complete civil scope for grid-scale BESS packages, from site formation strategy through individual plant foundations, coordinated in 3D and released for construction within a compressed program.

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